Blown Film Extrusion
Resin extruded to the exact micron and width the bag calls for — the stage that decides strength.
Home About Us
Made from plants.
Made on our own floor.
Extrusion, printing, cutting and packing under one roof in Bangalore — and the reason we brought all four of them in-house.
Our Story How Icon Greens
How Icon Greens
got to here.
Not a launch date and a mission statement — the five decisions that actually shaped what we can make today.
- 01
The problem
A bag used for twenty minutes was surviving for two hundred years. Retailers wanted to do better and could not find a bag that was genuinely compostable, actually strong, and priced for daily use.
- 02
First line
A blown film extrusion line set up for compostable resin — not polythene — and the months of trial runs it took to get the strength right.
- 03
Printing in-house
Flexographic printing brought onto the same floor, so artwork, proofing and the compostable markings stop being somebody else’s lead time.
- 04
Three material families
Non-woven and BOPP laminated box bags added alongside the bio range, so one supplier covers a whole store.
- 05
Across India
Two offices — Bangalore and Madurai — supplying Karnataka, Tamil Nadu, Kerala and Andhra Pradesh by road and rail.
On The Floor Six stages,
Six stages,
every single bag.
Click a stage to see what happens in it. Nothing here is sub-contracted — which is why we can change a micron or a print without renegotiating with somebody else.
Stage 1 of 6
Material Intake
Compostable resin, non-woven fabric and BOPP film arrive in batches and are checked before they reach the floor.
Capability The machines
The machines
behind the spec.
Four groups of machinery. Between them they cover every bag on the products page, in-house, from resin to carton.
Flexographic Printing
Multi-colour printing of your logo, store details and the statutory markings, registered face to face.
Cutting & Punching
Rotary D-cut patch handles and automatic W-cut vest lines running continuously at high output.
Non-Woven & Box Bag
Spunbond fabric through ultrasonic and stitching stations; side and bottom gusset forming for box bags.
Our Manufacturing Unit Resin in one end.
Resin in one end.
100% compostable carry bags out the other.
This is the bio line, in five stages on our own floor — the non-woven and BOPP box bags run alongside it in their own formats. The reel plays itself, or pick a stage and hold it there.
Compostable resin in
Plant-based resin arrives in batches and is checked before a single granule reaches the extruder. No polythene goes into a bio bag.
- One roof Extrusion, printing, cutting and packing on the same floor
- Two units Bangalore and Madurai, supplying four states by road and rail
- 25L+ a month Bags off the lines, across the bio, non-woven and BOPP ranges
- Visitors welcome Come and watch your own order run before you approve it
6 Stages on the floor
25L+ Bags a month
60 Micron, top of range
4+ States supplied
What We Stand Behind A quotation you
A quotation you
can hold us to.
Compostable is an easy word to print on a bag. These are the four things we will put in writing.
Material testing
Every resin batch is checked before it reaches the floor. Test documents are available on request.
In-line quality
Load, seal and thickness are sampled through the run, not signed off at the end of it.
Honest specification
The micron and GSM on the quotation is the micron and GSM in the carton.
Dates we keep
A dispatch date is confirmed when the order is placed, and we tell you early if anything moves.
Material test and certification documents are shared on request — ask the sales desk on +91 96111 64479.
Let’s Work Together Come and see
Come and see
the floor.
Visitors are welcome at the Bangalore plant. Or ask for a sample and judge the bag before the factory.